______ defect is caused due to casting getting solidified before the entire mould cavity is filled.

This question was previously asked in
NHPC JE Mechanical 6 April 2022 (Shift 2) Official Paper
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  1. Hot tears
  2. Cold shots
  3. Misruns
  4. Porosity

Answer (Detailed Solution Below)

Option 3 : Misruns
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Detailed Solution

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Explanation:

Casting defects

Cold Shut

  • A cold shut is caused when two streams while meeting in the mould cavity, do not fuse together properly thus forming a discontinuity in the casting.
  • When the molten metal is poured into the mould cavity through a more-than-one gate, multiple liquid fronts will have to flow together and become one solid.

Misrun:

  • When the molten metal solidifies before completely filling the mold cavity and leaves a space in the mold called as misrun.
  • Cause:
    • Low fluidity of the molten metal.
    • Low temperature of the molten metal which decreases its fluidity.
    • Too thin section and improper gating system.

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Shrinkage Cavities:
  • It is a void on the surface of the casting caused mainly due to uncontrolled and haphazard solidification of the metal. 
  • These are caused by the liquid shrinkage occurring during the solidification of the casting. 
  • To compensate this, proper feeding of liquid metal is required and also proper casting design. 
  • Shrinkage defects can be split into two different types: 
    • Open shrinkage defects
    • Closed shrinkage defects

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