Brasses and bronze are welded using

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BPSC AE Paper VI Mechanical 2024 Official Paper
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  1. Reducing flame
  2. Carburizing flame
  3. Oxidizing flame
  4. Neutral flame

Answer (Detailed Solution Below)

Option 3 : Oxidizing flame
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Explanation:

Welding of Brasses and Bronzes

  • Welding brasses and bronzes refers to the process of joining these copper-based alloys using appropriate welding techniques and equipment. These alloys are commonly used in applications requiring corrosion resistance, strength, and good machinability. However, welding them requires a specific type of flame due to their composition and the metallurgical properties involved.

Brasses and bronzes are welded using an oxidizing flame. An oxidizing flame is characterized by an excess of oxygen in the fuel-oxygen mixture, which results in a shorter, more pointed flame with a hissing sound. This flame is particularly suited for brasses and bronzes because:

  • Oxidation of Zinc: Brasses contain zinc as a primary alloying element. During welding, zinc has a tendency to vaporize due to its low boiling point. Using an oxidizing flame helps reduce the vaporization of zinc by creating a controlled oxide layer on the surface, which minimizes zinc loss and prevents porosity in the weld.
  • Prevention of Overheating: The high heat concentration of an oxidizing flame ensures that the materials are welded without overheating the surrounding areas, which could lead to warping or distortion.
  • Improved Weld Quality: The oxidizing flame creates a stable arc and reduces the likelihood of defects such as cracks or inclusions, ensuring a strong and durable weld joint.
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